online elemental analyzer on production conveyor in potash plant
online elemental analyzer over conveyor belt in ore processing mine

Optimization of Ore Processing Plantusing real time raw material chemical composition data

With the volatile commodity prices, increasing energy cost and declining ore grades mineral processing companies are more than ever forced to look for solutions for higher efficiency and sustainability in the production process.

Modern sensor technology and deep knowledge of raw material chemistry help the producers to maximize the recovery of minerals and extract additional value from lowest grade ore, which wasn’t possible before.

With advanced process control based on real-time chemical composition data, the manufacturers are not just able to increase valuable minerals yield but also minimize operational cost. The improved production process can deliver reduced energy, water, and flotation reagents consumption. Production downtime can be minimized by promptly addressing product quality discrepancies.

Lyncis Radiation-Free Online Elemental Analyzers bring together experience in mining and mineral processing applications and advance chemical analytics to enable timely and accurate decision making at every stage of the process.

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Applications

Advanced Process Control and Blending

Burning kiln dosage control

Installation Examples

• Timely optimal dosage of fluxes and reagents

• Real-time adjustment of process parameters

 

Benefits

• Higher Mineral Recovery

• Reduced Consumption of Water and Regents

• Savings in Fuel  and Energy

Product Quality Control

ore processing control scheme

Installation Examples

• Final product quality control

• Real-time adjustment of flotation and leaching process

 

Benefits

• High and stable final product quality

• Increased sales price for higher grade products

• Strong conformity with the contract
specification

• Minimized cost in lab sampling and sample preparation

Raw Material Preparation

raw material grade sorting scheme

Installation Examples

• Grade sorting before processing

• Immediate rejection of impurities

• Optimal blending

 

Benefits

• Reduced production costs due to removed waste ore

• Lower Cost of Raw Materials

• Stable feed for the downstream process

Industries

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